Technological advancements and increasing utilization of automated systems in several industries is observed over the years. A dispensing system is one of such development, widely used in the manufacturing sector. It helps to meet the required high standards for accuracy, precision, and repeatability in order to maintain product quality. It also prevents accidents or manufacturing errors.
Dispensing Systems provide better user convenience and minimize material waste than that conventional dispensing systems. There has been growth in the development and production of dispensing machines to accomplish the industry demands. This will boost the global dispensing systems market which is projected to reach USD 53.78 Billion by 2030. Furthermore, altering lifestyles and innovations will also help the expansion of the dispensing systems industry.
What Is a Dispensing System?
Dispensing systems skillfully deliver precise amounts of solvents in the nanoliter, microliter, or milliliter range into a microplate or tube. This system uses mechanical timing and portioning mechanisms with some advanced sensors to measure chemical or fluid weight and flow and detect any anomalies in output.
A dispenser is a machine used to release a specific amount of liquid or fine granular content. Dispensing equipment consists of different devices which dispense, mix and dispense or mix, meter, and dispense. This system consists of many components which include controllers or programmable units, hot melt equipment such as tanks, hose or dispensing guns and spray foam components. It also uses different types of valves to dispense certain parts of materials or fluids.
The selection of dispensing system equipment depends on its application. Detailed analysis of the application and manufacturing process is important in order to get the proper dispensing function done. Such systems provide functions such as filling, capping, assembly, and positioning.
Types of Dispensing Systems
Depending on its working principle and requirements there are different types of dispensing systems from manual workstations to fully automated systems, it also includes vacuum dispensing systems and integration-based systems.
- Fully Automatic Dispensing Systems provide solutions for all kinds of dispensing tasks precisely and reliably. With its high degree of automation, it helps to increase productivity at the highest quality.
- Semi-Automatic Dispensing Systems, are used in the processing dispensing tasks such as single or pallets in dot, circle, and contour dispensing for manual loading.
- Manual Dispensing Workstations and manual dispensing machines are used for single-part processing. This type of dispensing system is more suitable for small batches of production.
- Vacuum Dispensing Machines are utilized for dispensing processes under influence of vacuum such as potting and sealing. Dispensing processes with thermal conductivity influence can be achieved using an Integrated system.
There are many other types of dispensing systems based on their applications such as fluid dispensing systems, adhesive dispensing systems, medication dispensing systems, and others.
Use Cases Of Dispensing Systems
The dispensing system is utilized in different industries which include the pharmaceutical industry, the food and beverage industry, the manufacturing of personal care products, and household products such as detergent or soap. Some of its use cases in these sectors are discussed below.
- Pharmaceutical Industry
Pharmaceutical companies have seen adapting advanced technology such as automated dispensing systems which use automation to fill high-volume prescriptions. Here dispensing technology is combined with other automation technologies to package a range of medications, from pill bottles to blister packs to vials of liquid.
- Food Industry
The food and beverage industry used dispensing equipment to perform different functions. It helps to maintain the range of ingredients in food production and can fulfill the need for precise temperature control through programmable units. The need to keep equipment sanitary throughout automation in the food industry is done with the help of automated cleaning cycles.
- Munitions Manufacturing
The automated munitions manufacturing process uses a dispensing system for filling a casing with the correct amount of charge which is one of the most sensitive and crucial things. Dispensing technology in munitions manufacturing can increase output with lower costs and can provide quality control checks to ensure everything has loaded properly.
- Applying Bonding Adhesives
The use of dispensing technology is common in a variety of adhesives used across industries. It is used to apply the adhesive to each component accurately and in the correct dosage. Developments in dispensing systems provide very precise results which benefit while working on microscopic doses and miniaturized devices which is crucial in electronics manufacturing.
Conclusively, such large-scale applications in several industries throughout the world are encouraging companies to focus on research and development in order to provide more suitable and advanced dispensing systems and equipment in the future.